πŸ“– Articles

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Concise, actionable knowledge for solving real problems at work

πŸ“„ 75 articles in total πŸ“… Continuously updated πŸ”₯ Pinned first, then sorted by rating, views and publish date
Advanced Quality & R&D Quality Β· Design Quality Β· Special Characteristics & Drawing Specifications

60 SC on One Drawing: Is It the Same as Having No SC? β€”β€” Five Steps to Identify and Streamline Special Characteristics

1. More SCs, but the Client's Question Stumped Everyone At a new project launch review meeting of an automotive parts co…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

Dare You Sign Off on a Supplier's PPAP Blindly? β€”β€” Five Steps for Client-Side Acceptance Review and Release Decision

1. The Cost of Blind Signing: A Smooth Approval Followed by a Major Failure An electronics company supplies components t…

Advanced Quality & R&D Quality Β· Design Quality Β· Special Characteristics & Drawing Specifications

SC/CC Symbols Confuse Clients? β€” Standardizing Special Characteristics Symbols and the Five-Step Client Conversion Method

1. The Same Clip, Two Drawings, Two "Dialects" A secondary supplier of automotive interior components serves two primary…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

PPAP Approved and Archived? β€”β€” Five Steps to Maintain and Resubmit PPAP Post-Production

1. A PPAP Approved for Three Years, Revealing Eleven Issues During Customer Audit A Tier 1 automotive interior functiona…

Advanced Quality & R&D Quality Β· Change Management Β· Design & Process Changes

Change Review is Only the First Half of the Game β€” Five Steps for Change Implementation and Closure

A company recently felt aggrieved: the change review was conducted diligentlyβ€”CCB meetings, impact analysis, and signatu…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Prototype, Pilot, Mass Production β€” Can One Control Plan Last All the Way? β€” Five Steps for CP Three-Stage Evolution

1. A CP Used from Prototype to Mass Production, Resulting in Nonconformity During Factory Audit A certain automotive par…

Advanced Quality & R&D Quality Β· Design Quality Β· Special Characteristics & Drawing Specifications

How to Inspect Positional Tolerance 0.1(M) on a Drawing? β€”β€” A Five-Step Method for Quality Professionals to Understand and Implement GD&T

A quality engineer at an automotive parts company was stunned by a phone call on Monday morning: a customer had conducte…

Advanced Quality & R&D Quality Β· Design Quality Β· Special Characteristics & Drawing Specifications

A Single Drawing Change Can Break the SC/CC Chain? β€”β€” Five-Step Method for Assessing and Synchronizing Special Characteristics Changes

1. A Dimension Change Leads to a Line Stoppage Three Months Later A certain automotive parts company received a customer…

Advanced Quality & R&D Quality Β· Design Quality Β· Special Characteristics & Drawing Specifications

Inaccurate Measurement of SC/CC on the Drawing? β€”β€” A Five-Step Method for Designing Measurement Plans for Special Characteristics

1. A "Measurement Mishap" Caused by a Drawing An experience from an automotive parts company serves as a warning for eve…

Advanced Quality & R&D Quality Β· Change Management Β· Design & Process Changes

Change Review as a Formality, Resulting in Failures? β€”β€” CCB Change Review Five-Step Method, Welding the Quality Gate onto the Change Process

In an automotive parts company, the customer's drawing changed the bracket installation hole from Ο†8.5 to Ο†9.0. Technici…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Inspection Frequency in Control Plans: Still Guessing? β€”β€” A Five-Step Method for Designing Inspection Methods and Frequencies

1. One Line of Text, Two Outcomes In the control plan of a certain automotive parts company, both SC special characteris…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

The 18 PPAP Submission Items: What Are They Really Proving? β€”β€” Element Classification Logic and the Three-Step Self-Check Method

Many quality professionals, when they first handle PPAP, simply follow the client's checklist: if the client asks for so…